L - 2-way Diverter

L - 2-way Diverter (10)

Symptom:

The two-corner element does not move.

Root Cause:
The sensors are misplaced or not connected
Remedial Action:
Connect the sensors, adjust those if necessary
Root Cause:
The drive motor is defective
Remedial Action:
Change the drive motor
Root Cause:
The drive motor is not wired correctly
Remedial Action:
Check the controls of the drive motor
Root Cause:
The friction clutch is set too low
Remedial Action:
Adjust the friction clutch
Root Cause:
Mechanical deadlock of the two-corner element
Remedial Action:
Level and set up the conveyor segments exactly

Symptom:

The pallet is not transferred through...


To change the drive motor, please proceed as follows:
  1. Disconnect the electrical and pneumatic supply of the entire conveyor system and secure against reconnection.
  2. Remove the entire retaining plate, where the drive motor is mounted to from the bottom rail extrusion. (If necessary remove the plastic safety cover.)

    2 way Diverter Changing drive motor 1

    2 way Diverter Changing drive motor 2

  3. Remove the entire unit, consisting of friction clutch and drive sprocket from the drive shaft with suitable tools.

    2 way Diverter Changing drive motor 3

  4. Remove the four drive motor mounting bolts from the attachment bracket and remove the drive motor completely.

    2 way Diverter Changing drive motor 4

  5. Install the new drive motor in reverse order.
    It is essential to make sure that the drive sprocket is exactly placed on the rack and the backlash is...

To change the runner blocks, please proceed as follows:
  1. Disconnect the electrical and pneumatic supply of the entire conveyor system and secure against reconnection.
  2. Remove the mounting bolts of the two-corner element and remove it completely upwards.

    2 way Diverter Changing runner blocks Step2.1

    2 way Diverter Changing runner blocks Step2.2

  3. Loosen and remove the four mounting bolts of the runner block (right / left) to the angle bracket.
  4. Slide the runner block to be changed manually, to the end of the guide rail.

    2 way Diverter Changing runner blocks Step4

  5. Use the plastic runner block supports to avoid losing balls out of them while taking them off the rail.

    2 way Diverter Changing runner blocks Step5.1

    2 way Diverter Changing runner blocks Step5.2

    2 way Diverter Changing runner blocks Step5.3

  6. Put the runner blocks on the guide rails in reverse order.
  7. Install the entire two-corner element.
  8. Move the two-corner element into its end positions to...

All LOGO!MAT Components are developed to make very little preservative maintenance necessary but all components will last way longer if the following tasks get do in the shown intervals. The maintenance and inspection work listed below is to be carried out at the listed intervals to keep the warranty and to follow up constantly if the LOGO!MAT Component is working well. Any defects found must be documented and fixed before operating again. All time specifications are based on single-shift operations.

With an interval of one (1) month the following preservative maintenance should be carried out:
  1. Check all parts for wear and damage.
  2. Visual check of the unit for proper function, damages and detection...


The control of the 2-way Diverter has to be done automatically!
 
To control the transfer of a pallet from an adjoining conveyor segment to the main track by the LOGO!MAT 2-way Diverter, please use the following recommendations:
  1. The arriving pallet must be stopped in front of the diverter area by a LOGO!MAT Stop Unit. The presence of the pallet must be detected by the pallet present sensor.
  2. Depending on the desired conveyor flow direction (right or left), the two-corner element must be positioned accordingly. The right flow direction of the conveyor segment has to be ensured.
  3. If the required position of the two-corner element is confirmed by the end position sensor, no other pallet is located...

  4. 2 way Diverter Controls 1

    2 way Diverter Controls 2


For the electrical installation, sensors have to be installed in the provided brackets. The wires have to be protected against chafing and secured against unintentional removal. Please pay attention to the correct switching distance and the right sensor size. The controls of the sensors and the used logic can influence the function and the entire performance of the 2-way Diverter dramatically. This is the responsibility of the operating company.
 
The drive unit has to be controlled properly and secured by a motor starter. Softer movements of the 2-way Diverter are possible if a frequency converter is used.
 
 

The friction clutch is a safety element and has to be adjusted properly to ensure operator safety. It gets pre-configured by LOGOMAT automation systems, Inc. before delivery. If further adjustments are necessary, please check the operating requirements first. A clutch that has been set too strong may lead to a mechanical overloading of the diverter drive and must be be avoided.
 
You can find more information in the documentation of the friction clutch.
 
To adjust the friction clutch, please proceed as follows:
  1. Disconnect the electrical and pneumatic supply of the entire conveyor system and secure against reconnection.
  2. Remove the plastic safety cover from underneath to get free access...


  3. 2 way Diverter Adjustments friction clutch


The installation must be performed by trained and authorized personnel only.
 
A proper installation and alignment is one of the major factors for proper and reliable function.
 
To install the LOGO!MAT 2-way Diverter, please proceed as follows:
  1. Remove the tape from the conveyor sections and 2-way Diverter used to secure all items during transportation.
  2. Loosen both cross connectors that are pre-mounted under the main conveyor track and move them to the middle of the 2-way Diverter area.
  3. Remove both of the inner corners of the 2-way Diverter with the upper gusset plate by removing the upper mounting bolts.
  4. Pre-level the two adjoining conveyor tracks. Release the locking nuts on the leveling...
2 way Diverter Mechanical Installation 1.1
2 way Diverter Mechanical Installation 2.1

Name:
LOGO!MAT 2-way Diverter, L - Series
 
Manufacturer:
LOGOMAT automation systems, Inc.

Manufacturer Item No.:
Please see the project related parts list

Material:
Plastic, aluminum, zinced and powder coated steel

Electrical components:
Sensors – 2-two corner right / left:
2 x inductive sensor 18 mm (e.g. BES M18MIPSC50B-S04G); switching distance: at least 4 mm
Drive Unit:
SEW WF10, 0.09 kW, n2=21 U/min at 60Hz
 
Mechanical components:
Friction clutch: ROBA® Slip hub RN 01/100210 – Order no. 01/100210