L - Stop-Unit, non-cushioned

L - Stop-Unit, non-cushioned (9)

Symptom:

Stop pin does not reach the lower end position or doesn’t release the pallet.

Root Cause:
Stop Unit is not connected pneumatically
Remedial Action:
Check the (pneumatic) connections
Root Cause:
The compressed air supply failed
Remedial Action:
Reset and restore the compressed air supply
Root Cause:
The mechanical locking mechanism of the stop pin is locked
Remedial Action:
Unplug and retain the mechanical locking mechanism

Symptom:

Dirt accumulation on the top of the stop piston

Root Cause:
Light leakage of the lid sealing
Remedial Action:
Wipe off the dirt, no functional restriction

Symptom:

The stop unit...


With an interval of one (1) month the following preservative maintenance should be carried out:
  1. Check all parts for wear.
  2. Visual check of the unit for damages and detection of leaks.

The pneumatic installation of the stop unit has to be done according to the pneumatic schematics, to guarantee proper functionality. The connections for the pneumatic tubes are designed for a tube diameter of 6 mm. Ensure that pressurized air is dried and filtered and that the pressure is in the stated range. The stopper pin gets reset by a spring so that the release is the only pressurized action.
 

Sensors have to be installed in the dedicated holders. Cables have to be protected against abrasion and accidental removal. Pay attention in the choice of sensors to have the right switch distance and the suitable size. The controls of the sensors and the used logic can influence the function and performance of the LOGO!MAT Non-cushioned Stop Unit dramatically.

This is the responsibility of the operating company.

 


The mechanical locking should never been used during pneumatic operation of the Stop Unit. This causes damage or malfunction.
 
With the mechanical locking device, you will be able to keep the stopper piston in the lower position to move pallets manually on the roller conveyor or to perform test runs. If the stop piston is pushed down manually and the locking device is engaged, the stop pin will stay in its lower position. To release the piston, the stop pin has to be pushed down while the locking device has to be pulled out. Attention must be paid to ensure that the locking device remains safely in a 90 degree turned, extended and locked position. An engagement of the locking device in the...

Stop Unit non cush Manual locking of piston


The roller configuration in the area of the stop unit is very important to guarantee a continuous flow after releasing the pallet from the stop unit. Rollers can be shifted in pitch of 57 mm; stub rollers can be used for additional support of the pallet. Sensor holders or RFID tag brackets should be arranged in the roller spacing to avoid stub rollers in those areas. Attention should be taken to have at least three (3) full rollers (not stub rollers!!) in contact with the stopped pallet, when the pallet is in its stopped position of the non-cushioned stop unit. For better performance of the pallet it is more effective to use additional full rollers to add friction surface than increasing the friction...

Stop Unit non cush Roller configuration 171

Stop Unit non cush Roller configuration 114


The unit has to be positioned so that no rollers scratch at the unit and no pinch point gets created.
 
A relocation of a stop unit can also be done according to the following installation instructions:
  1. Disconnect the Stop Unit from the compressed air supply to avoid injuries.
  2. Remove the mounting clamps from one side of the base plate and loosen the other side slightly.
  3. Place the Stop Unit into the lower slot of the extrusion with the remaining two clamps. Lightly tighten the clamps and install the remaining mounting clamps on the other side. Adjust the unit and intermediate tighten. Please pay attention to the direction of the conveyor flow (note at the drive station) and the arrow at the...

  4. Stop Unit Fitting the Sop Unit


Name:
LOGO!MAT Non-cushioned Stop Unit, L - Series
 
Manufacturer:
LOGOMAT automation systems, Inc.

Manufacturer Item No.:
59298

Material:
Anodized aluminum, zinced steel, hardened steel

Operating filtered air pressure
4-6 bar

Vertical bore / stroke:
40 mm / 21 mm

Pneumatic port size:
G1/8 fitted with Ø 6 mm push-in fittings

Pneumatic components:
3/2 solenoid valve for control (required and available as an option)

Electrical components:
Sensor stopper pin up / down: 2 x 8 mm - optional - Switching distance at least 2 mm
Pallet Present Sensor:
  Version 1: 1 x inductive sensor 18 mm (e.g. BES M18MI-PSC50B-S04G from Balluff) - optional  
  Version 2: 1 x inductive sensor...